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"Major
New Survey Examines Current, Future State of Lab
Design", (c) R&D Magazine (8/06)
First of a six-part series of articles based on
research revealing the current state of, and likely
challenges for, laboratory design. Series produced
with sponsorship support by Labconco Inc., VWR,
Kewaunee Scientific Corp., and Biofit Engineered
Products.
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Nearly 70% of those planning some type of lab
construction project will modify an existing
facility in some manner. Less than a quarter
will actually build a dedicated new research
building.
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Today’s research laboratory is more complex than
ever, charged with enhancing organizations’ growth
in a global environment, exploiting rapidly changing
atomic-scale technologies, coping with increasingly
tighter budgets, and meeting requirements for ever
faster times to market. Lab managers are constantly
being driven to increase staff productivity,
creativity, and responsiveness.
The laboratory environment itself has come under
increasing pressure to help meet these goals
quickly, efficiently, and cost-effectively. For the
first time in more than 10 years, the editors of R&D
Magazine have performed an intensive study on the
state of today’s research lab, what researchers need
and want for their future lab environments, how new
technologies are driving lab design changes, how
funding issues are shaping new labs, and what the
lab of the future is likely to look like in 10 to 15
years.
The editors performed a series of in-depth surveys
involving lab users and executives who read R&D
Magazine, as well as members of the lab
architecture, planning, engineering, and
construction community. R&D’s editors also
collaborated and exchanged information with
researchers at the Fraunhofer Institute for
Industrial Engineering, Stuttgart, Germany, which is
in the first two-year phase of a long-term conjoint
research project, Lab 2020, with the Fraunhofer
Institute for Interfacial Engineering and
Biotechnology, Stuttgart.
The Institutes employ more than 12,500 researchers
and see themselves as a service company, offering
their scientific and technical expertise on the
market for R&D services. Due to their size and their
technology needs, the Fraunhofer Institutes have a
strong incentive to determine future lab design
requirements for their own vested research
interests, along with the requirements of their
contract research clientele.
The results of this R&D Magazine research and the
Fraunhofer collaboration are presented in this
six-part report, which will appear in the July
through December 2006 issues of Laboratory Design.
Except where indicated, the results are an average
of government, academic, and industrial respondents.
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The amount of time researchers spend doing
traditional bench-style research—about 30%—has
not changed dramatically during the past 10
years. The amount of time spent on travel and
meetings, however, has declined, while the time
spent in computer-related research, e-mail, and
the Internet has substantially increased. |
The old and the new As one might xpect, the
current research environment is a mix of new and old
labs. According to our reader survey results (with
more than 1,000 total respondents), the average age
of today’s research lab is slightly more than 11
years, with nearly a third of those responding
stating that the labs where they work are more than
20 years old. However, nearly a third said that the
labs where they work are five years old or less. The
last time that the average researcher’s organization
had renovated, built new, or made an addition to
their lab building was about 4.5 years ago, with
about a third of those respondents indicating that
some work had been done within the past two years.
About a third of the researcher respondents
indicated that they plan to renovate or build a new
laboratory within the near future. More than 71% of
this group expect to launch their project within the
next one to two years; slightly more than 7% said
they currently had a lab under construction or
renovation.
The daily grind The breakdown of how researchers
spend their workdays appears to be statistically
about the same as it was 10 years ago, but the type
of work that they do has changed. In a survey
performed by R&D Magazine in 1996, researchers were
found to spend about 25% of their time doing lab
work, 15% in meetings, 9% on travel, and 47% of
their time doing “other” things in the office.
A similar question in this year’s survey found that
researchers now spend slightly more of their time
(30%) doing traditional bench-style lab work and on
travel (14%) while spending slightly less time (10%)
in meetings. The “other” work in the office, which
accounts for 43% of time, is now broken down into a
third for computer-related scientific research, a
third for email and Internet-related activities, and
a third for report writing.
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The single most important criterion in
building or renovating a new lab, according to
researchers, is available bench space (75% of
survey respondents), followed closely by overall
lab space (68%). (Additional “important
criteria” data will be discussed in the August
issue.) Good lighting is also crucial; of the
researchers who say they are “somewhat” or
“very” dissatisfied with their labs, 22%
complained about the lighting. Shown is the new Wellcome Trust Sanger Institute in Hinxton,
Cambridge, U.K. — a facility with abundant
daylighting.
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The time spent in these various activities varies
somewhat by the type of organization that
researchers work for—commercial, government agency,
or academia. In general, researchers in academia and
government labs spend more than a third of their
workdays doing traditional bench-style research,
while those in commercial labs spend slightly less
than 20%.
Similarly, commercial researchers spend about 20% of
their time in meetings, while those in academia and
government labs spend about half of that amount
(10%). Commercial researchers spend about twice as
much time on travel (12%) as their counterparts in
academia and government.
The “other” time is about the same for all three
types of researchers, with the exception being that
academic researchers spend a little less time on
everything else so that they can spend about 12% of
their time in teaching, classroom, or administrative
graduate-assistance activities.
Lab satisfaction When asked how satisfied
researchers were with their laboratory environments,
there was a strong relationship between the age of
the lab and researcher satisfaction level—the newer
the lab, the higher the satisfaction level. About
72% of researchers working in labs that are one to
five years old said they are “very” or “somewhat”
satisfied with their labs; only 7% in this group are
“very dissatisfied.”
Satisfaction dropped predictably with lab age; 67%
of those in five- to 10-year-old labs are at least
“somewhat” satisfied, 53% in 10- to 15-year-old
labs, and only 39% in labs more than 15 years old.
Users who are “somewhat” or “very” dissatisfied
number 10% for five- to 10-year-old labs, 27% for
10- to 15-year-old labs, and 46% for labs more than
15 years old.
Crowding is a key problem, with about half of the
dissatisfied respondents citing it as their number
one issue. In decreasing levels of importance, the
other issues driving user dissatisfaction are
inappropriately equipped labs (36%), poor air
quality (30%), excessive noise (29%), and bad
lighting (22%).
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The average age of the lab where scientists
and engineers perform most of their research is
11.3 years, with about a third of survey
respondents working in labs <5 years old. More
than a third of the researchers work in labs
that are >15 years old. |
Changing programs, changing projects In recent
years, there has been a strong shift in several
areas of research that will have lasting effects on
the design and construction of labs in the future.
These changes include shifts from individual to
team-based research, from focused to
multidisciplinary research, from traditional
fixed-configuration layouts to flexible open labs,
and from traditional materials-based and
biology-based research to nontraditional and
technically demanding nanotech, biotech, and
nanobiotech research.
These issues go along with the globalization of
science and the concomitant requirements to involve
specialists from many fields and cultures. This rise
in collaboration has been largely driven by the now
pervasive use of ICT (information and communication
technologies, i.e., networks, groupware, computing
infrastructures, Internet, etc.), as well as
increasing pressures to turn science more rapidly
into profits in all research arenas.
Similarly, trends in lab siting—including a
proliferation of labs in urban centers and
science-based mixed-use developments—are combining
with the need for electronically linked and
integrated foreign research sites to create new
demands that were not envisioned even five years
ago. New construction, renovations, and additions to
purpose-built lab facilities in a suburban,
university, or medical center campus are not the
only games in town any more. Adaptive reuse of
non-lab buildings, fit-outs of spec structures, and
various combinations of all of these are now in
play.
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Crowding was a consistent complaint of
researchers regarding their existing labs,
as shown by these problems cited by
respondents who said they are “very” or
“somewhat” dissatisfied. Overall working
conditions (noise, air quality, lighting)
were also matters of concern. |
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The average length of time since a
researcher’s lab was either renovated or
built new was 4.6 years. About 9% of the
respondents to the R&D Magazine survey have
not had any renovation, new construction, or
expansion to their facility since they
joined their current organization. |
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When asked about their current clients’
requirements, research lab architects, engineers,
builders, and consultants said that, on average,
only about 46% of their work currently involves
brand new laboratory construction. The remainder is
broken down into combined renovation-expansion
projects (17%), renovation-only projects (14%),
fit-outs of empty space in existing buildings (12%),
and adaptive reuse (12%). Obviously, firms often
specialize in particular types of work, so the
percentages varied a good deal among the
respondents.
Modern research labs are some of the most complex
buildings constructed, totally unlike high-rise
office buildings, factories, or department stores.
On average, they use five times more energy and
water per m2 than a typical office building. Meeting
the technology, safety, product development,
productivity, and efficiency demands of today’s
research enterprises presents a set of complex
challenges to architects, engineers, builders,
consultants, and laboratory owners and users.
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There has been a dramatic increase in the
proliferation of flexible open lab arrangements
in new research labs. The James H. Clark Center
at Stanford Univ. takes the concept to extreme
lengths. Photo: MBT Architecture. |
These and more research laboratory designissues
and trends are covered in more detail in the
following articles of this report.
Thus, environmental issues should be addressed in
the planning stages of a project, and it is
recommended that an in-house or contracted
environmental expert help with this assessment.
Adverse impacts
During a construction and renovation project,
chemical contamination and improper hazardous
materials management can be the source of many
adverse environmental impacts. Historical
contamination in a health care facility or
mismanagement of C&D waste during a project can open
the door to penalties and fines from both state and
federal environmental agencies. Paperwork trails can
also cause significant compliance headaches, cost
overruns and project delays.
Many hospitals predate the existence of the
Environmental Protection Agency (EPA) or any of its
associated statutes. As a facilities manager, it can
be difficult to know how the laboratory and other
departments are handling hazardous materials now,
never mind how materials management practices were
controlled generations ago. Historical contamination
is extremely common in old hospital buildings and is
a potential budget buster, whether it be in soil,
infrastructures or a workspace targeted for
renovation.
Contamination in internal workspaces or
infrastructures could potentially come from many
more places than one might imagine. Many chemicals
used in the various departments of a hospital can
potentially be a source of historical or chronic
contamination in a health care facility.
If any laboratory space is being renovated
(clinical, pharmacy/oncology or research), for
instance, on-site contractors will often refuse to
work in that laboratory space without written
certification that all surfaces have been properly
decontaminated. The same may be true for any lab
equipment being relocated to new or temporary space.
This might mean bringing in a crew of environmental
specialists to decontaminate the space and provide
written documentation. These services can sometimes
be quite expensive if they are contracted at the
last minute.
Before large-scale demolition begins, it is
necessary to identify what lies in the building
infrastructure. For instance, one of the most
pervasive chemicals on old hospital sites is
mercury. Mercury’s harmful properties are
well-documented and most facilities strive to be
“mercury-free.” However, old cast-iron or glass
piping in buildings generally contain enough mercury
to raise serious concern about contamination unless
every line between the laboratories and the final
discharge has been replaced in recent years.
Mercury can be present not only from historical
use, but from current practices. Occasionally, there
is certain equipment for which staff do not want to
utilize mercury-free alternatives. Laboratory and/or
medical staff are sometimes reluctant to change
procedures for fear of impacting patient care.
Mercury thermometers, for example, are often still
used in laboratories to monitor temperatures in
water baths.
If contractors are surprised by the presence of
mercury, the project could be shut down until a
decontamination occurs. The associated costs of an
urgent decontamination and having contractors on
hold can be significant.
Do not repeat others’ mistakes by tearing down a
building without first removing contaminated piping,
draining cooling systems and removing all window air
conditioners. Damaging this equipment during
demolition can turn large amounts of debris into
hazardous waste. All thermostats, fluorescent lamps
and ballasts should also be removed before bringing
in the heavy equipment. Window casings from older
buildings have a high probability of lead paint and
may need to be removed separately and disposed of as
hazardous waste. Failure to do so can also create
contamination in ordinary construction debris waste.
External contamination may not only entail waste
disposal, but possible impacts to the environment.
This can lead to extensive cleanup costs and fees or
fines issued by state, local and federal agencies.
For instance, if a project includes any type of
excavation, it may impact storm drains. Storm drains
often contain evidence of automotive fluids and, if
not maintained routinely, a disturbed catch basin
can release contaminants into the groundwater and
sewer systems. Likewise, if a project entails
demolition work on or in a parking garage, oil/water
separators must be decontaminated before demolition
to avoid contaminating soil or debris.
Additionally, if any underground storage tank is
being removed, risk of having contaminated soil is
high. Tanks must be properly cleaned before removal
and, if being replaced, must be installed by a
licensed contractor. This will ensure compliance
with state and federal requirements for underground
chemical and oil storage.
Job
site decisions
A contractor is never responsible for any
hazardous wastes generated on a job site. The
contract agreement may indicate that waste disposal
is the contractor’s responsibility, and the
contractor may live up to the agreement, but any
waste created on-site at a health care facility is
linked to that property; therefore, it is tied to
the hospital’s EPA generator’s identification
number.
This means that it is the hospital’s
responsibility and liability, and any hazardous
waste generated during a project counts toward
monthly and annual waste generation. The hospital’s
name appears on the shipping papers, not the
contractor’s, so it is necessary to be certain that
only approved hospital personnel are signing the
papers.
It is also necessary to confirm that the waste is
being characterized and stored properly as well as
being shipped to a fully permitted disposal
facility. If the hospital is registered with the EPA
as a small quantity generator of hazardous waste,
the project can potentially cause limits to be
exceeded and subject the hospital to additional
fees, requirements and even fines on a state or
federal level.
Still, a project manager should fully understand
the contractor’s training, capabilities and
requirements for working in a potentially
contaminated area. If they require certificates of
decontamination, these procedures should be
appropriately planned. Typically, a plumbing
contractor will not be trained to manage hazardous
materials, and should not work with chemically
contaminated piping. Clear, concise communication
and proper planning will ensure that the appropriate
contractor is employed on each phase of the project.
If expectations and qualifications are clear, costly
delays can be avoided.
For example, a hospital in New England recently
removed an underground storage tank and, in turn,
had to ship several tons of contaminated soil to be
properly disposed. Although state contingency plans
require off-site shipment of the soil, the material
did not meet the definition of a hazardous waste in
this case. When the contractor arranged disposal
through its hazardous waste subcontractor, the soil
was improperly characterized as hazardous waste. The
improper characterization of the soil caught the
attention of the state agency, and caused the
additional requirement of completing and submitting
an EPA biennial report. Ultimately, the shipment
caused the hospital to exceed its generator limits
for the year and this waste management error became
the source of unbudgeted consulting services and
increased scrutiny by the state.
Many states perform their own on-site inspections
for environmental compliance. Events like this one
can put a facility under the microscope and increase
chances of a state inspection.
Regulatory permitting
If a project involves adding or replacing
boilers, it will certainly have an effect on the air
emissions during and after the project. To avoid
Clean Air Act violations, it may be necessary to go
through a new source registration process and update
air emissions permits.
Permits also come into play under the Clean Water
Act. A project involving excavation will likely
require a storm water discharge permit. With
significant amounts of additional mobile equipment
on-site, storm water runoff can potentially be the
cause of groundwater contamination. Inside
buildings, engineering staff is responsible for
maintaining wastewater neutralization systems. These
systems were designed as a result of the Clean Water
Act regulations and associated permits. Project
managers should consider how the project may impact
current wastewater permits. Will there be flow
increases during or after the project? Is the
current system adequate to handle the changes? Will
there be new processes that require new treatment or
collection systems to be installed? Any significant
changes could potentially cause a violation of the
hospital’s wastewater discharge permit. Individual
state and local agencies may have other permit
requirements related to environmental issues. Be
sure to understand all local as well as federal
requirements.
Additionally, many states have a ban on certain
C&D materials from disposal at municipal landfills.
For example, Massachusetts will not allow municipal
landfill disposal of cathode ray tubes, lead-acid
batteries, asphalt, brick or concrete. Nor will wood
or metal waste be accepted in any significant
quantities at solid waste landfills. These materials
must be recycled and the list continues to grow,
including white goods such as stoves and
refrigerator units. It is a good idea to check
individual state requirements.
Potential pitfalls
There are many potential pitfalls of a C&D
project, and any of the issues mentioned above could
result in compliance enforcement and fines as well
as project delays and cost overruns. Of course, it
all equates to bad publicity that does not go
unnoticed by potential customers, benefactors and
the Joint Commission.
Making the extra effort to identify and address
environmental issues prior to the project commencing
is highly recommended. A proactive approach can help
ensure that projects stay on time, on budget and
will minimize liability by foreseeing the potential
environmental impacts.
Patients are accustomed to
waiting, but these days doctors are doing a lot of
it, too, as their search for new spaces stretches
out longer than they’d ever imagined. “At least
with the residential market, customers have
choices. There’s a much bigger pool,” says broker
Paul Wexler (pictured) of Corcoran Wexler, who
specializes in ground-floor apartments and
physician’s offices. It took three years for eye
surgeon Jacqueline Muller to find a suite on Park
Avenue, partly because she was holding out for
that address—“there’s a certain prestige,” she
admits—and also because she was repeatedly outbid.
Twice, she was beaten out by another doctor.
Another buyer wanted to build a triplex apartment.
(Prices, of course, are way up. Tenants pay $85
per square foot per year on prime East Side
avenues, compared with $50 two to three years
ago.)
Wexler says competition from
apartment-hunters—because ground-floor spaces come
cheaper than comparable units upstairs—is partly
to blame, but doctors are being pushed out for
other reasons. Residential developers aren’t
allocating street-level space for medical offices
anymore, preferring larger lobbies or amenities
like fitness rooms or play spaces. Turnover also
has slowed as more physicians share space, to
cover the ever-increasing monthly expenses. So
what’s the cure? Just like buyers and renters in
the residential market, they have to take their
time or settle for less. In Ziecheck’s case, it
meant rubbing shoulders with lawyers and bankers
in a midtown tower. “We have a whole floor!” she
says excitedly—and, she jokes, a building full of
prospects.
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