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"Efficient Laboratory Design", (c) Ron Warikes, Medical Laboratory
Observer, 8/1/06 Achieving optimal operational
efficiency in today's clinical/diagnostic laboratory is imperative for
short- and long-term success in this competitive marketplace. Operational
efficiency can be achieved, maintained, and improved upon with visionary
leadership, good cash flow, taking advantage of progressive operational
business models, and efficient laboratory design.
Many factors influence an efficient laboratory design, including the
number and type of workstations; work flow; operational business models;
automated instrumentation/robotics; and quality of life in the lab. Test
volumes, FTEs, and beds served by the laboratory should still be evaluated
during the planning process, but are no longer the critical issues that
drive the design.
In order to successfully achieve these objectives and incorporate the
important criteria that enhance operational efficiency, the creation of a
flexible, adaptable, and expandable laboratory design approach is
imperative.
Flexibility, adaptability, expandability
The most effective way to achieve maximum flexibility, adaptability, and
expandability is the utilization of an open laboratory plan. An open plan
will enhance staff utilization, communications, supervision, and the
ability to share equipment/instrumentation. The lab environment will be
further augmented with flexible casework. Flexible casework systems
provide an economical and efficient method for easily modifying
workstations and support areas. An open laboratory plan with casework that
can be reconfigured as instrumentation and workload are improved greatly
enhances the functionality of the laboratory environment. Designing
flexibility into the laboratory engineering systems will also enhance
operational efficiency. Design features that will maximize adaptability
within the lab include layering, reserve riser space, and accommodations
for future capacity. An open laboratory plan will also provide the
resiliency required to create innovative ergonomic and operationally
efficient workstations.
Workstations
Simply stated, workstations are the specific places within the laboratory
that are used to prepare, perform, or report test results. The number,
size, instrumentation, location, and specific function of a workstation
are the key design criteria that must be thoroughly evaluated during the
planning process. The workflow within the station must also be thoroughly
analyzed down to the minute details, which include location of kneeholes,
drawers, bench-top heights, and the location of floor-and bench-mounted
instrumentation. Contingent upon current and proposed test volumes, and
after the selection of instrumentation that will occupy and support each
station, these areas can be sized and preliminary projections of the
overall laboratory space requirements can be developed on the anticipated
number and types of stations. Quicker turnaround times and greater volumes
produced in less space, with fewer FTEs, can be accommodated with an
efficient workstation configuration, location, and design. Proficient
workstations will also accommodate the various operational business
models, including Lean and Six Sigma.
Operational business models
Operational business models, including today's most talked about
items--Lean and Six Sigma, can have a significant impact on operational
capability and the design. For example, the implementation of the
Lean-management approach will greatly impact the laboratory design. The
elimination of waste within the design, combined with optimizing workflow,
relationships, and adjacencies within the lab, can have a profound impact
on operational competency. Having an even bigger impact on management
organizational models is the introduction of automated
instrumentation/robotics.
Automated instrumentation/Robotics
To maximize operational opportunities, it is mandatory to utilize
automated instrumentation/robotics. The introduction of front-end
processors and, ultimately, full robotic lines has organized processing,
and impacted turnaround time for results. Initial investments in this
technology are continually decreasing, allowing a significant percentage
of the market to purchase this technology. No matter how high-tech a lab
goes, a high-touch, more user-friendly environment is also critical for
achieving and maintaining operational efficiency.
Quality of life
The creation of a better quality of life in the work environment is a
high-priority item in today's marketplace. Staff recruitment, staff
retention, marketing, public relations, education, and the promotion of
laboratory medicine to the customer base and the public at large are
important strategic objectives. A high-tech/high-touch design philosophy
should be pursued to achieve these objectives. Specific design
considerations include the use of natural light within the laboratory
environment, administrative, and support space. Bright colors, interior
landscaping, and original artwork are all effective approaches to
softening the physical environment. Sound control is also important, and
the use of carpeting, acoustical tile, and other noise-control features
should be effectively utilized. Other amenities, including
exercise/fitness areas, lockers, showers, lactation suites, and other
specialized support areas should be considered when planning the lab.
An efficient lab design based on optimal work flow, workstations,
effective operational business models, the accommodation of automated
instrumentation/robotics, and sensitivity to the quality of life within
the lab environment will make your chances for success more obtainable.
Customized laboratory design is good business. Such a design promotes and
supports operational efficiency which, in turn, enhances productivity and,
finally, a healthier bottom line for the laboratory.
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